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Understanding the Use of Hi-Lok and Cherry Rivets in Aviation

In the aviation industry, maintaining structural integrity across the airframe and every internal system is paramount for achieving safe and efficient flight. Therefore, every fastener, joint, and component of an aircraft must perform impeccably under some of the most extreme operating conditions, making the selection of hardware an essential consideration during design and maintenance stages. Among the many fasteners used in aviation tasks, Hi-Lok and Cherry rivets in particular stand out as industry staples due to their unique designs that promote strong, lightweight connections and ease of handling. In this blog, we will offer an informative overview of Hi-Lok and Cherry rivets, highlighting important elements of their designs, advantages, and role in modern aviation operations.

How Fasteners Find Use in Aviation

Aircraft structures are regularly composed of thousands of individual parts that must be joined together to ensure stability and functionality during flight. While there are various ways to assemble items, fasteners are the main means by which these aviation structures are secured, ensuring reliability in the face of expected stresses like vibration, aerodynamic loads, and extreme temperature fluctuations. As such, everything from fuselage panels to engine components are assembled with a range of fasteners, each individual option having its own unique capabilities and applications.

Unlike more conventional hardware fasteners that find ample use in less demanding settings, the components used for aviation purposes must balance several core attributes to be worthy for installation.

  • Strength-to-Weight Ratios: Any component used on an aircraft will be designed with weight in mind, meaning aviation fasteners are made to be as light as possible without compromising strength.
  • Durability: Aviation hardware goes above and beyond in leveraging design techniques and materials that promote resistance against fatigue, vibration, and various environmental stresses.
  • Ease of Installation and Inspection: As downtime is undesirable and quick turnaround times are optimal, aircraft fasteners are regularly engineered with ease of installation and inspection in mind.

Hi-Lok and Cherry rivets both exemplify these basic principles, offering optimized solutions for structural joining applications.

What Are Hi-Lok Fasteners?

Hi-Lok fasteners are components that serve as a hybrid of rivets and bolts, consisting of a threaded pin and sel-torque-off collar that facilitates installation from a single side of an assembly. As a form of high-strength fastener, Hi-Lok options are widely used throughout wing assemblies, fuselage structures, and control surfaces.

Key Features and Advantages

Self-Locking Features: Hi-Lok fasteners consist of a self-locking collar that promotes more secure installation and long-term reliability in the face of stressors.

  • Automatic Torque Control: The collar of the fastener is designed to shear off at a pre-set torque value during installation, ensuring consistent preload levels without requiring operators to employ additional torque measurement tools.
  • Simplified Installation: Minimal tool and training requirements lead to Hi-Lok fasteners being efficient for large-scale manufacturing or repairs.
  • Compact Design: The smaller head sizes of Hi-Lok fasteners allow their use in areas with limited space.
  • Reduced Weight: Hi-Loks are generally lighter than traditional bolts and nuts while providing ample installation security, contributing to fuel efficiency.

What Are Cherry Rivets?

Cherry rivets are specialized blind fastening systems that are manufactured by Cherry Aerospace, a recognized leader in the production of aerospace fasteners. Unlike conventional rivets that require an operator to have access to both sides of a workpiece for proper installation, Cherry rivets can be completely secured from a single side. This makes them particularly useful in tight or enclosed spaces, driving their popularity throughout the aerospace industry for the initial assembly or maintenance of structures and systems.

Key Features and Advantages

  • Blind Installation: Featuring a central mandrel that expands the rivet body when pulled, these rivets can easily be installed from a single side. This makes them very efficient in repairs and maintenance.
  • Self-Locking Mechanism: Many Cherry rivets feature built-in locking capabilities to prevent loosening under vibration, as well as prevent tampering through their permanent installation.
  • Standardized Reliability: Cherry rivets meet strict aerospace standards, ensuring interchangeability and consistent performance.
  • Range of Styles: To meet the requirements of different structures or systems, Cherry Aerospace has produced a range of variants, including CherryMAX, CherryLOCK, and CherryBUCK rivets.

Comparing Hi-Lok and Cherry Rivets

Hi-Lok and Cherry rivets both act as useful solutions to address unique fastening challenges in aviation. 

Hi-Lok Fasteners

Hi-Lok fasteners are generally best for high-strength, load-bearing applications that prioritize weight savings and precision. Oftentimes, one will use these fasteners for:

  • Wing-to-fuselage connections
  • Landing gear structures
  • Control surface attachments
  • Engine pylons and mounts

Cherry Rivets 

Cherry rivets, meanwhile, tend to be preferred in maintenance and repair scenarios or when blind installation is necessary. Generally speaking, one will find these fasteners used for:

  • Cabin interiors and panels
  • Repairs in confined or restricted access zones
  • Fuel tanks and sealed compartments
  • General maintenance operations

Securing Quality-Assured Fasteners

Whether your individual operations call for Hi-Lok fasteners, Cherry rivets, or other various aerospace hardware, it is always necessary that professionals engaged in procurement ensure product authenticity by working with trusted distributions and suppliers for fulfillment. By selecting components that meet industry standards and originate from reliable manufacturers, operators can maintain both performance and compliance with aviation regulations, avoiding the risks and costly setbacks associated with substandard products.

For those seeking dependable rivets and aircraft fasteners for operations, Logistics 3Sixty is unrivaled with our comprehensive selection of quality-assured items that are available for purchase. Moreover, as an ASAP Semiconductor website, all featured offerings are strictly sourced from trusted manufacturers across the globe. With over 6 billion items accessible through our database, begin exploring our options today and get in touch with staff when you are ready for hands-on support.


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